Device Assembly

Axcesor has spent almost 30 years specializing as a device assembly manufacturer. Our strong understanding of manufacturing processes and proprietary techniques make us a successful product and device assembler and partner. Our strong capabilities, specialized equipment, and years of experience position us to be a valuable device assembly partner in many industries.  

Device Assembly Capabilities

Our background in medical devices and other specialized industries allows Axcesor to be a multi-dimensional device assembler. Our current device assembly processes and capabilities include:

Wire Processing

Axcesor can prepare and process many types of wire and cable to meet your device’s required electrical connections.

Types of Wire
• Hook-up wire
• Multi-conductor/twisted pair
• Coaxial
• Triaxial cables

Wire Processes
• Stripping
• Tinning
• Soldering
• Crimping

Adhesive Bonding

Adhesive bonding rarely requires tooling, and with a good joint design and adhesive selection, strong and durable bonds can be achieved.

Our available adhesives include:

• UV cure cyanoacrylates
• Instant adhesives
• Chemical bonding
• Epoxy

 

Seal Integrity Testing

Some devices require perfect seals for moving and monitoring fluids. A strong seal may also be needed to keep damaging foreign fluids and particles out of a device. For example, a tubing assembly used with a vacuum pump should be vacuum and flow tested.

Our tests for ingress protection, hermetic, and/or watertight seals include pressure, vacuum, and flow tests.

Ultrasonic Welding

Bonding like small and medium-sized plastics using ultrasonic vibrations. The process is fast, efficient, precise, and repeatable, and tooling cost is relatively low. Strong bonds can be achieved, as can water-tight and hermetic seals.

Labeling and Packaging

We offer a multitude of labeling and packaging services to complement our manufacturing and device assembly services.

Clean Room Assembly

Device and cable assembly can be completed in our ISO Class 8 cleanroom. This allows critical products to be kept clean and/or for pre-sterilization packaging.

Inventory Management

By using collaborative supply chain management software, we assist customers in operating efficiently through device inventory management. This process includes maintaining a minimum inventory on hand while preparing and delivering parts quickly as needs arise. 

Product Case Studies

Power and Control Cable Assemblies - On Demand

One of Axcesor's clients specified a broad range of specialty connectors.

Automotive Detailing Equipment

Axcesor is the contract manufacturing assembler for automotive detailing equipment company.

Client's Feedback

“As a customer of Axcesor I would like to commend the company on its commitment to customer satisfaction. The team at Axcesor has always done everything possible to meet or exceed the requirements and demands that we have placed on them.”

Jason

Medical Customer

“Axcesor has been a long standing sub-contractor for us. Over the years, they have provided our company valuable solutions to various design issues and deliver a quality product within their stated lead-time. It is obvious that customer satisfaction is very important to them. They always address potential issues timely and with a written reply. As a Senior/Buyer Planner, I enjoy working with Axcesor. They are easy to do business with.”

Darci

Medical Customer

“Professional, courteous, pleasant describe any of my dealings with Bob and his staff at Axcesor. They have always told me what they “can do”, rather than what they “can’t do”, “might do”, or “want to do.” I appreciate that up-front honesty and consider Axcesor as one of my most trusted suppliers.”

Rick

Medical Customer

“Fast, Flexible and Fair. Axcesor bent over backwards to help me get a set of custom assemblies designed and built for a show under an unforgiving deadline. Total success! When I need a custom cable, assembly or box build on time and in budget these are the folks I call.”

Paul

Industrial Customer